1. What Is a 400Hz Frequency Converter?
A frequency converter is a specialized device that adjusts the output frequency of AC power up to 400Hz, enabling high-speed motor operation in industrial machinery. CNYH’s 400Hz frequency converter optimizes motor performance for applications requiring rapid speed control, such as CNC machine tools, robotic arms, and high-frequency pumps.
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2. How CNYH’s Frequency Converter Works
CNYH’s 400Hz frequency converter uses advanced technology to deliver precise high-speed control:
- High-Frequency Conversion:
Converts standard grid power (50Hz/60Hz) to variable frequency output (0–400Hz) via IGBT modules, allowing motors to run at speeds up to 8x their rated frequency. This is critical for applications needing rapid acceleration or ultra-high RPM. - Intelligent Control System:
A built-in microprocessor monitors motor current, voltage, and temperature in real time. It adjusts output parameters to maintain stable operation, even at the maximum 400Hz frequency, reducing mechanical stress on high-speed motors.
3. Core Advantages of CNYH’s Converter
CNYH’s 400Hz frequency converter stands out for its technical innovation and reliability in high-speed scenarios:
- Ultra-High Speed Performance:
Supports motor speeds up to 24,000 RPM (for 4-pole motors), with a speed control accuracy of ±0.05%. Ideal for precision applications like CNC milling, where high-speed rotation demands strict stability. - Durable High-Frequency Design:
Features a reinforced heat sink and low-loss capacitors to handle the thermal stress of 400Hz operation. The IP65-rated enclosure protects against dust and water jets, ensuring reliable performance in harsh factory environments. - Energy Efficiency at High Frequencies:
Achieves up to 96% conversion efficiency, reducing energy waste even at maximum frequency. Built-in regenerative braking recovers 15% of braking energy, further cutting operational costs for high-speed systems.
4. Key Applications
CNYH’s 400Hz frequency converter excels in high-speed industrial applications:
- CNC Machine Tools:
Controls spindle motors in milling and grinding machines, enabling smooth operation at 400Hz for precise material cutting and surface finishing. Reduces machining time by 20% compared to standard converters. - Robotics and Automation:
Powers high-speed robotic arms in assembly lines, providing rapid acceleration/deceleration while maintaining position accuracy. Suitable for e-commerce sorting systems and automotive welding robots. - Aerospace and Defense:
Used in test benches for aircraft engine components, where motors must operate at 400Hz to simulate high-altitude conditions. Meets strict safety standards for defense-related applications.
5. How to Choose the Right 400Hz Frequency Converter
When selecting a 400Hz frequency converter, consider these factors:
- Frequency Range:
Ensure the converter supports continuous operation at 400Hz. CNYH’s models are tested for 10,000+ hours at full frequency, unlike generic converters that may overheat at high speeds. - Motor Compatibility:
Match the converter’s power rating (5kW–200kW) to your motor’s requirements. CNYH offers models for both single-phase (220V) and three-phase (380V) high-speed motors. - Environmental Protection:
Opt for IP65 or higher ratings for dusty or wet environments. CNYH’s converters operate reliably from -10°C to +50°C, with surge protection against voltage spikes in unstable grids.
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